在國內有很多的設備或者是儀(yí)器,以及(jí)生活用品等等,都需要用到模具製造這個領域,如果模具製造這(zhè)個(gè)領域出現了問題的話,也是難以滿足大家需求的。那麽幾個問題都是常見的(de)注塑加工(gōng)時候所(suǒ)發生的,了解清楚了才能更好使用它。
In China, there are many equipment or instruments, as well as daily necessities, which need to be used in the field of mold manufacturing. If there are problems in the field of mold manufacturing, it is also difficult to meet everyone's needs. So several problems are common in injection molding processing. Only when we understand them clearly can we use them better.
製造的模具是否是特殊的結構和特殊的要求?
Is the mold manufactured with special structure and special requirements?
比方模具要(yào)求是采用(yòng)機械手來進行裝拆,如果在模具驗收過程中沒有考慮這一問題,必定影(yǐng)響安裝使用期限。這也說明不要隻把眼光盯(dīng)在模具(jù)上是遠遠不夠的,一整套的模具係統都必須周全考(kǎo)慮。例如:型腔壓力傳感(gǎn)器、抽芯裝置、特殊的模具加熱和冷卻方式、環境潔淨度、立式模具、多點注口模、機(jī)械手和取件裝(zhuāng)置、配件處理方法(fǎ)等(děng)等(děng)。
For example, the mold is required to be assembled and disassembled by manipulator. If this problem is not considered in the mold acceptance process, the installation and service life will be affected. This also shows that it is not enough to only focus on the mold, and a complete set of mold system must be considered comprehensively. For example: cavity pressure sensor, core pulling device, special mold heating and cooling methods, environmental cleanliness, vertical mold, multi-point injection mold, manipulator and part taking device, accessory processing methods, etc.
原材料屬於通用的塑料還是(shì)工程塑料?
Are the raw materials general plastics or engineering plastics?
一般(bān)而言的話。加工工程塑料的工藝比較複雜,特(tè)別是沒有(yǒu)經驗的注塑廠家(jiā)。特別(bié)需注意的是(shì)那些加了加(jiā)工玻璃纖維或者(zhě)增強器尼龍材料(liào)的一些部件(jiàn),可能需用到油加熱模具,以避免因為(wéi)玻璃纖維(wéi)導致製件表麵的遷移,導(dǎo)致模具型腔或者型芯的損壞。接著應考(kǎo)慮(lǜ)對幹燥設備、螺杆、機筒、止逆環等機件需提高耐磨耗性和抗(kàng)撕裂性(xìng)能。
Generally speaking. The process of processing engineering plastics is relatively complex, especially for inexperienced injection molding manufacturers. Special attention should be paid to some parts with processed glass fiber or intensifier nylon materials, which may need to heat the mold with oil to avoid the migration of the surface of the workpiece caused by glass fiber, resulting in the damage of the mold cavity or core. Then it should be considered to improve the wear resistance and tear resistance of drying equipment, screws, barrels, check rings and other parts.

如何確(què)定模具的保養好壞與使用的年限呢?
How to determine the maintenance quality and service life of the mold?
時間的(de)情況來說的話,模具的使(shǐ)用年限在(zài)模具的實際使用情況上來(lái)說不是很重要的因素,因為在模具使用中需(xū)關注(zhù)的是模具的(de)各種設(shè)計的模式、其製造的方法、各種維護保養狀況等因(yīn)素。一(yī)套采用較低標(biāo)準製造的新模具(jù)通常(cháng)使用劣質(zhì)鋼材來製(zhì)造,同(tóng)時(shí)也是沒有標出分模線刻痕、頂出導軌位置,這樣(yàng)設計的模具比較難用於注塑加工進行(háng)生產和保養。
In terms of time, the service life of the mold is not a very important factor in the actual use of the mold, because in the use of the mold, we should first pay attention to the various design modes of the mold, its manufacturing methods, various maintenance conditions and other factors. A set of new molds manufactured with lower standards are usually made of low-quality steel. At the same time, the scoring of the parting line and the position of the ejection guide rail are not marked. The molds designed in this way are difficult to be used for injection molding for production and maintenance.
定做(zuò)注(zhù)塑模具需要時(shí)間(jiān)?
How long does it take to customize the injection mold?
濟南注塑加工廠家(jiā)提醒,凡是需要注塑模具定做之前,都要做好(hǎo)產品方案構思,按照方案構(gòu)思做出產品的外觀設(shè)計(jì)和產品的功能結構,並繪(huì)製(zhì)出產品(pǐn)的3d結構圖檔,建議是按該3d圖檔用3d打印一套樣板,通過反複驗(yàn)證結構和外觀沒有問題之後才可以進一步(bù)決定注塑模具定做。
Jinan injection molding manufacturers remind that before the injection mold is customized, we should do a good job in product scheme conception, make the appearance design and functional structure of the product according to the scheme conception, and draw the 3D structure drawing file of the product. It is recommended to print a set of samples in 3D according to the 3D drawing file. After repeatedly verifying that the structure and appearance are OK, we can further decide to customize the injection mold.
一般(bān)完成一套定製注塑模具需要45天60天之間,這樣就化掉了兩個月的(de)時間了,再化(huà)一個月的(de)時間去實施產品(pǐn)的(de)裝(zhuāng)配和功能調試。這樣就比(bǐ)較做個產品去市場參展了。
Generally, it takes 45 to 60 days to complete a set of customized injection molds, which takes two months and another month to implement product assembly and function debugging. In this way, it is more perfect to make a product and go to the market for exhibition.
以上就是問題解答的相關內容了,希望能夠(gòu)幫助到大家,如對這一(yī)問題還存在任何疑問,都歡迎關注我們(men)網站
http://www.lsjtcyjt.cn並谘詢我們的工作人員,將竭誠(chéng)為您服務。
The above is the relevant content of the question answer. I hope it can help you. If you still have any questions about this problem, you are welcome to follow our website http://www.lsjtcyjt.cn And consult our staff, will serve you wholeheartedly.