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導致(zhì)模具注塑時困難的幾點問題

來源:http://www.lsjtcyjt.cn/ 日期:2022-06-21

塑件的外部和內部形狀是由型腔和型芯直接成型的,這(zhè)些複雜的立體(tǐ)型麵(miàn)加工難度比較大,特別是型腔的盲孔型內成(chéng)型表麵加工,如果(guǒ)采用傳統的(de)加工方法,不僅要求工人技術水平高、輔助工夾具多、刀具多,而且加工的(de)周(zhōu)期(qī)長。
The external and internal shapes of plastic parts are directly formed by the cavity and core. It is difficult to process these complex three-dimensional surfaces, especially the blind hole internal forming surface of the cavity. If the traditional processing method is adopted, it requires not only high technical level of workers, many auxiliary tools and tools, but also a long processing cycle.
激(jī)光盤記錄麵的粗糙度要達到(dào)鏡麵加工的水平的0.02-0.01μm這就要求山東模具製造廠家的模具(jù)的表(biǎo)麵粗(cū)糙度達到0.01μm以下(xià)。長壽命注(zhù)塑模具對於(yú)提高高效率和降低成本(běn)是很必要(yào)的,目前注塑模具的使用壽命一般要求100萬(wàn)次以(yǐ)上。
The roughness of the recording surface of the laser disk shall reach 0.02-0.01 of the level of mirror machining μ M this requires that the surface roughness of molds manufactured by Shandong mold manufacturers reach 0.01 μ M or less. Long life injection mold is necessary to improve efficiency and reduce cost. At present, the service life of injection mold generally requires more than 1million times.
精密注塑模(mó)要用剛度大的模架,增加模(mó)板的厚度,增加支承柱或(huò)錐形定位元件以(yǐ)防止模具受壓力後產生變形,有時內壓可以(yǐ)達到100MPa。
The precision injection mold should use the mold base with high rigidity, increase the thickness of the template, and increase the support column or conical positioning element to prevent the deformation of the mold under pressure. Sometimes the internal pressure can reach 100MPa.
山東(dōng)模具製造廠家
頂出裝置是影響製(zhì)品變形(xíng)和尺(chǐ)寸精度的(de)重要因素,因(yīn)此應該選擇佳的頂出點,以使各處脫模均勻。高精度注塑模具(jù)在結構上多數采用鑲拚或全(quán)拚(pīn)結構,這要求模具零部(bù)件的加工精度、互換性均大為提高。
Ejection device is an important factor affecting product deformation and dimensional accuracy. Therefore, a good ejection point should be selected to ensure uniform demoulding everywhere. The structure of high-precision injection mold mostly adopts inlay or full assembly structure, which requires the processing accuracy and interchangeability of mold parts to be greatly improved.
對於注塑件而言,大(dà)多是與其它零部件配套組成完(wán)整(zhěng)的產品,而且在很多的情況下都是在(zài)其(qí)它部(bù)件已經完成,急切等待注塑件的配套(tào)上市。因為對製品的形狀或尺寸精度要求很高,加(jiā)之(zhī)由(yóu)於樹(shù)脂材料的特性各異,模具製造完成後,還需要反(fǎn)複地試模(mó)與修正,使開發(fā)和交貨的時間非常緊張。
For injection molded parts, most of them form complete products with other parts, and in many cases, other parts have been completed, eagerly waiting for the supporting products of injection molded parts to be listed. Because of the high requirements for the shape or dimensional accuracy of products, and the different characteristics of resin materials, after the completion of mold manufacturing, it is necessary to repeatedly try and correct the mold, which makes the development and delivery time very tight.
山東模具製造廠家提醒您,模具製造不是終目的,而是由用戶(hù)提出終製品設計(jì),模(mó)具(jù)製(zhì)造廠家根據用戶的要求,設計製造模具而且在大多數情況下,製品的注射生產(chǎn)也在別的廠家(jiā)。這樣就造成了產品的設(shè)計、模具設計製(zhì)造(zào)和製品的生產異地進行的情況。
Shandong mold manufacturers remind you that mold manufacturing is not the end goal, but the end product design proposed by the user. Mold manufacturers design and manufacture molds according to the requirements of users. In most cases, the injection production of products is also in other manufacturers. In this way, the product design, mold design and manufacturing and product production are carried out in different places.
模具(jù)生產批量小,一般屬於單件的生產,但是模具需要很多(duō)的標準件,大到(dào)模架,小到(dào)頂針,這些不能也不(bú)可能(néng)隻(zhī)由一個廠家單獨完成,且製造工(gōng)藝複(fù)雜,普通設備和數控設備使用不(bú)均衡。
The production batch of molds is small, which generally belongs to single piece production. However, molds need many standard parts, ranging from mold base to thimble. These can not and cannot be completed by only one manufacturer. Moreover, the manufacturing process is complex, and the use of ordinary equipment and CNC equipment is uneven.
以(yǐ)上(shàng)就(jiù)是今天為大家分享的關(guān)於問題的(de)相關內容,希望對(duì)大家能有所幫助,想要了解更多內容可以電話聯係我們或者關注我們的(de)網站http://www.lsjtcyjt.cn
The above is the relevant content about the problem shared for you today. I hope it can help you. If you want to know more, you can contact us by phones or follow our website http://www.lsjtcyjt.cn 。

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