注塑模具在製造過程中會有一些次品或缺陷，我們每一個塑膠（jiāo）模（mó）具廠都會非常注重（chóng）這個問題，下麵就一起探討一下，造成缺陷（xiàn）的原（yuán）因以及補救方法。

There will be some defective products or defects in the manufacturing process of injection mold. Every plastic mold factory will pay great attention to this problem. Let's discuss the causes and remedies of the defects together.

一、注塑模具（jù）造成此缺陷的原因

1、 Reasons for this defect of injection mold

(1)熔融溫度不是太高就是太低。

(1) The melting temperature is either too high or too low.

(2)模腔（qiāng）內塑料不足。

(2) Insufficient plastic in the mold cavity.

(3)冷卻階（jiē）段時接觸塑料的麵過熱（rè）。

(3) During the cooling phase, the surface contacting the plastic is overheated.

(4)流道不合理、澆口截麵過小。

(4) The runner is unreasonable and the gate section is too small.

(5)模溫是否與塑料特性相適應。

(5) Whether the mold temperature is compatible with the plastic characteristics.

(6)產品結（jié）構不合理(加強（qiáng）進古過高,過厚,明顯厚薄（báo）不一)

(6) The product structure is unreasonable (the reinforcement is too high, too thick, and the thickness is obviously different)

(7)冷卻效果不好,產品脫模後（hòu）繼續收（shōu）縮。

(7) The cooling effect is not good, and the product continues to shrink after demoulding.

二、注塑模具缺陷的補救方法

2、 Remedy of injection mold defects

(1)調整射料（liào）缸溫度。

(1) Adjust the temperature of the injection cylinder.

(2)調整螺杆速度以獲（huò）得正確的螺杆表麵速度。

(2) Adjust the screw speed to obtain the correct screw surface speed.

(3)增加注（zhù）塑量。

(3) Increase injection quantity.

(4)保（bǎo）證使用正確的墊料;增（zēng）加螺杆向前時間;增加注（zhù）塑壓力;增加注（zhù）塑速度。

(4) Ensure the correct padding is used; Increase the screw forward time; Increase injection pressure; Increase injection speed.

(5)檢（jiǎn）查止流閥是否安裝正確,因為非（fēi）正常運行（háng）會引致（zhì）壓力流失。

(5) Check whether the check valve is installed correctly, because abnormal operation will cause pressure loss.

(6)降低模具表麵溫度。

(6) Reduce the mold surface temperature.

(7)矯正流道（dào）避免壓力損失過大;根據實際需要,適當（dāng）擴大截麵尺寸。

(7) Correct the flow channel to avoid excessive pressure loss; Appropriately expand the section size according to the actual needs.

(8)根據所用（yòng）塑料的特性及產品結構適當控製模溫。

(8) The mold temperature shall be properly controlled according to the characteristics of the plastic used and the product structure.

(9)在允許的情況下改（gǎi）善產品結構（gòu）。

(9) Improve the product structure if allowed.

(10)設法讓（ràng）產品（pǐn）有足夠的冷（lěng）卻（què）。

(10) Try to make the product cool enough.

山東模具製造廠家認為（wéi）通過對原因和方法的探討，我們可以更（gèng）加（jiā）清楚的知道，在注塑模具生產製造過程中應該如何減少工（gōng）廠的損耗了，泰能特塑膠模具廠在此，與大家通過不該提高技術水平，一（yī）起提高（gāo）效（xiào）益，降低成本。

Shandong mold manufacturers believe that through the discussion of the reasons and methods, we can know more clearly how to reduce the loss of the factory in the production process of injection mold. Here, taineng special plastic mold factory is here to work with you to improve the technical level, improve the efficiency and reduce the cost together.

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